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Vacuum Homogenizer Mixer / Ultra Mixer/ Vacuum Emulsion Mixer

Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Dispergating, Suspending, Homogenizing & agglomeration functions into single machine

Agitator Mixer

Two low speed agitator; Counter rotating mixer with outer anchor stirrer with self pressure Teflon scrappers and contrs rotating inner paddle blade.

Ultra Mixer is a combination of counter - rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps.

High Speed Homogenizer :

Toothed rotor/stator type Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets.

Design Features :

  • Design compliance with cGMP
    • Integrated Cleaning in Place-CIP.
    • Sterilizing In Place-SIP as an Option.
  • Batch Size
    • Available model 10 Liter to 6000 Liter working Capacity.
  • Materials
    • Product Contact AISI 316L.
    • Food Grade silicon rubber for seal.
  • Water Phase Vessel
    • Jacket for heating & cooling.
    • Vacuumize process.
    • Vessel Inside Pressure (-1 /+2 Bar)
    • Heating Jacket Pressure (-1 /+6 bar)
    • Tilting vessel up to 500 Liter.
    • Heating by steam or hot water circulation.
    • Direct cooling with water.
    • Temperature controller & safety pressure Valve.
    • Bottom discharge with valve.
  • Agitator mixer with scrapper
    • Mixing flow top to bottom in vertical axis.
    • Outer Anchor agitator with paddle with 45C.
    • Inner paddle agitator with 45C.
    • Teflon scrappers on outer agitator.
    • Scrapper cleanly working on both side.
    • Optimize heat transfer.
    • RPM steplessly with variable speed drive.
  • High speed Homogenizer
    • Toothed Rotor - stator type.
    • RPM steplessly with variable speed drive.
    • High shear & pressurization of the homogenizer.
    • Thus homogenization of high viscosities up to 400.000 mPas.
    • Homogenizer mounted on lower position in the centre of vessel.
    • Can be homogenization in circulation.
  • Top Lid
    • Motorized top lid for lifting & lowering.
    • Safety Interlock process with limit switch.
    • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Vacuum System
    • Water Ring Vacuum Pump.
    • Vacuum gauge & Vacuum relief valve.
  • Machine Structure
    • Rigid modular structure with AISI 304.
    • Mounting on Anti vibration pad so, No foundation require.
  • Controls & Visualization
    • Electric Controls with digital display.
    • Optional PLC Controls with HMI Touch screen.
    • RPM and Process time entries.
    • Temperature controls- Heat/cool.
    • Vacuum start- Stop.
    • Integrated Data Recording for batch.
    • Safety Features
      • Emergency stop button
      • Safety vacuum relief valve & Indicator Gauge.
      • Safety Pressure Valve.
      • Limit switch at top lid
    Technical Specification:
Machine
Description
PVM 10
PVM 25
PVM 50
PVM 75
PVM 150
PVM 250
PVM 500
PVM 1000
PVM 1500
PVM 2000
PVM 3000
PVM 6000
Total Volume (Liter)
12
34
72
100
204
340
647
1365
1855
2600
3900
7400
Working Volume (Liter)
10
25
50
75
150
250
500 1000 1500 2000 3000 6000
Width (mm)
600
685
800
800
1000
1000
1200 1500 1600 2100 2400 2700
Length (mm)
1620
1340
1700
1700
1850
2000
2650 3500 3300 2100 2400 2700
Height (mm)
1780
1823
2100
2100
2600
2600
3125 3700 4000 4300 4800 6100
Main Agitator Motor (kW)
0.55
0.75
1.5
1.5
2.2
4.0
5.5 7.5 11.0 11.0 15.0 18.5
Counter Rotating Motor (kW)
0.37
0.55
0.75
0.75
1.5
2.2
4.0 5.5 7.5 7.5 11.0 15.0
Homogenizer Motor (kW)
1.1
1.5
2.2
2.2
4.0
5.5
7.5 30.0 40.0 22.0 30.0 45.0
Tilt able Vessel
Yes
Yes
Yes
Yes
Yes
Yes
Yes No No No No No
 
Vacuum Homogenizer Mixer /Ultra Mixer-1200L
Design of Paddle Anchor Agitator- Inner & Outer with scrapper & Homogenizer
Vacuum Homogenizer Mixer /Ultra Mixer-1200L	Design of Paddle Anchor Agitator- Inner & Outer with scrapper & Homogenizer
Vacuum Homogenizer Mixer /Ultra Mixer-200L
Vacuum Homogenizer Mixer /Ultra Mixer-100L
Vacuum Homogenizer Mixer /Ultra Mixer-200L Vacuum Homogenizer Mixer /Ultra Mixer-100L
Vacuum Homogenizer Mixer /Ultra Mixer-80L
Vacuum Homogenizer Mixer /Ultra Mixer-20L
Vacuum Homogenizer Mixer /Ultra Mixer-80L	Vacuum Homogenizer Mixer /Ultra Mixer-20L
Vacuum Homogenizer Mixer /Ultra Mixer-20L
Vacuum Homogenizer Mixer /Ultra Mixer-20L
Our products
  Liquid Syrup - Processing
  Semi Solid-Cream-Ointment
  CIP- WIP- Washing System
  Packing Line
 
Contact us
address   Plot No. 3713, Phase IV, G.I.D.C.,
Vatva, Ahmedabad-382445,
Gujarat, India.
     
phone
  Phone : +91-79-29095204
Mobile : +91-9825044789
     
Email : sales@prismpharmamachinery.com
website:www.liquidsyrupmanufacturingplant.com